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Full-Arch

Experience the future of dental lab solutions. Become a Catalis Partner and discover how we can help you grow your practice, enhance patient care, and maximize value. Let’s elevate dentistry—together.
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Optimized and Efficient Full Arch Workflow

Leveraging our advanced digital workflows, and the expertise of our talented team of designers and technicians, we ensure fast, precise, and highly aesthetic full arch designs. Our comprehensive support spans from pre-surgical case planning to surgery day, making us the ideal partner for dental professionals nationwide and guaranteeing exceptional patient satisfaction.

Scan, Plan & Digital Waxup Proposal

We’ll go over all aspects of the case with you, and design an ideal smile.

Stage 0

Surgery Day & Temporary Delivery

We'll support you in real time, every step of the way, until your patient wakes up with a beautiful new smile

Stage 1

Updated Records & Design Tweaks

We'll tweak the design as many times as it needs, until you and your patient are satisfied.

Stage 2

Delivery of Final Prosthesis

Congrats on another job well done!


Stage Final

Explore Our Advanced Full Arch Solutions

Full arch pre-surgical planning, with support throughout the procedure. Immediate Temporaries are available for 3D Printing in-office, or with same-day or next-day delivery, depending on your location.

Design

Precise Case Planning & Surgical Design From Start to Finish.

We offer complete design services, from case planning and surgical support to final adjustments, ensuring fast turnaround and perfect results. Our same-day solutions and post-surgical designs accommodate any case, providing flexibility and efficiency for your practice.

Finals

Finalized Permanent Restorations, Custom Fabricated.

We provide durable, high-quality dental prosthetics. Our Final All-On-X Dentures include Monolithic Zirconia for strength and esthetics, Thimbles for long-term durability, Cemented Zirconia to Titanium for affordability and repairability, and EZ Arch Zirconia for modularity, flexibility, and ease of use.

Temporaries

Temporary Prosthesis or Provisionals to wear during the Healing Period.

We provide Printed and Milled temporary products, offering durability, strength, and aesthetics. For patients with methacrylic allergies, we offer Acetal temps as a hypoallergenic solution while awaiting final prosthetics.

Planning Design Service

Case Planning & Surgical Design

We handle full-arch pre-surgical case planning and provide surgery day support, including immediate load temp design. We can print in-office or deliver locally the same day, or nationwide by the next day.
  • Wide selection of anatomies to fit any patient’s needs and aesthetics.
  • Less than 30 Minutes per Arch turnaround from last record submitted.
  • Immediate adjustments on any unsatisfactory initial temp result, free of charge.
  • Support from the start of surgery to the end, with live feedback on records and MUA positions.
Planning Design Service

Post / Pre / Final Design

After implant integration and tissue healing, we assist with design adjustments and final tweaks, ensuring a perfect fit and look.
  • Design Support, even for parts we didn’t make.
  • Full Arch Designs that specially promote Post Implant Integration, and Tissue Healing.
  • Any Adjustments or Tweaks you’d like, before Stage Final.
  • Analog or Digital, we’re flexible.
  • 3 Day Turnaround
  • 1x Milled PMMA included in base price to verify dimensionality of Pre-Final Dentures.
Temporary Design Service

Same Day Design Services

From initial changes to final adjustments, we ensure fast turnaround times for even the most urgent cases.
  • Same day temp esthetic or occlusal adjustments
  • Implant position or abutment changes
  • Other design services that might require same day turnaround
Products

Full Arch Products

Discover our range of advanced dental prosthetics designed to meet diverse patient needs and specifications. Each product line integrates cutting-edge technology and high-quality materials to ensure durability, precision, and aesthetic excellence.
Final 100% Bio Compatible

Monolithic Zirconia

Our Finals Mono Zirconia offers a monolithic structure created through CNC milling of STL designs, followed by high-temperature sintering and precise hand characterization. Each piece is then layered with ceramics tailored to individual patient requirements.
  • 100% Biocompatible
  • High Quality ML Zirconia
  • Strong and Durable (1200 MPa at Gingival)
  • Precision Made (1:1 Manufacturing)
  • Ceramic Layered
  • Semi Repairable
  • 15mm Max Cantilever within AP Spread
  • 10mm Vertical Required
  • 1 Year Breakage Warranty
  • Expected Life up to 10 Years
Final Most Inexpensive

Cemented Zirconia to Titanium

Our Cemented Zirconia to Titanium solution involves split file processing to create a dual-structure prosthesis with a titanium substructure and an overstructure. The overstructure can be crafted from temporary or permanent materials and is cemented and characterized in the lab or office.
  • Most Inexpensive
  • Long-Term Biocompatible
  • Composite or Ceramic Esthetics
  • Strong Substructure
  • Precision Made Substructure
  • Easily Repairable
  • 20mm Max Cantilever within AP Spread
  • 1 Year Zirconia OS Warranty
  • 5 Years Substructure Warranty
  • Expected Life up to 10 Years on Zirconia OS (Maintenance Required)
Final Most Modular

EZ Arch Zirconia

Our patented EZ Arch Zirconia system utilizes proprietary methods to achieve precise tolerances between parts. This modular system includes sealed primary screw channels, new parallel screw positions, and gasket material for enhanced stability and maintenance ease.
  • Most Modular
  • Fully Biocompatible (when Biocompatible Material is Used)
  • Composite or Ceramic Esthetics
  • Strong Substructure
  • Precision Made Substructure
  • Easily Removable Overstructures for Maintenance
  • Replaceable Overstructures for Easy Repairs
  • Screw Channel Angle Correction Solution
  • Updatable Overstructure Designs on Same Substructure
  • Ability to Modify Without Removing the Substructure
  • Provides Stability to Implants While Further Work is Done on Overstructure Design
  • Assistant and RDH Driven Workflow
  • Subscription-Based Low-Cost Prosthesis Solution
  • 20mm Max Cantilever within AP Spread
  • 1 Year Zirconia OS Warranty
  • 5 Years Substructure Warranty
  • Expected Life up to 10 Years on Zirconia OS (Maintenance Required)
Temporary

Temp Products

Printed: Utilizing advanced 3D printing technology, these temporaries are crafted from durable, biocompatible materials
Milled: Crafted from solid blocks of durable material using advanced milling machines. These temporaries offer exceptional strength and a smooth finish as well as multi-layered esthetics.
Acetal – Methacrylic Allergy (hypoallergenic): For use with patients with Methacrylic allergies, these temps are unfinished but provide a solution for temporization while awaiting final prosthesis
Final 100% Bio Compatible

Monolithic Zirconia

See Detail
Final Most Modular

EZ Arch Zirconia

See Detail
Final Most Inexpensive

Cemented Zirconia to Titanium

See Detail
Temporary

Temp Products

See Detail
Manufacturing

Precision Fabrication and Printing

At Catalis Dental Lab, we leverage cutting-edge technology and expertise to deliver unparalleled quality and precision in every part we create. Our advanced facilities feature:

Milling

Milling Center

  • Technology: 5-Axis Full Contour Closed-Loop Milling
  • Materials: Titanium, Zirconia, eMax, PMMA, Acetal
  • Capabilities: Ultra-precise parts, very quickly.
  • Precision: ~25μm
  • Precision: ~25μm
  • Precision: ~25μm
Printing

3D Printing Center

  • Technology: Custom MSLA Printers, with proprietary spacial processing.
  • Materials: Any resin
  • Capabilities: Astonishing speed and detail
  • Precision: ~50μm

Frequently Asked Questions

We’ve gathered some of the most frequently asked questions regarding our Full Arch Solutions

We recommend uploading all scans directly to the portal. Please export the scans from your scanner and then upload them to the portal.

You can verify if we’ve received your scan by logging into the portal. Use the view button or download option to see what you’ve sent us.

If your case is on hold, you can check the reason by looking under the Rejection section in the portal.

When we release a project, it means that we have uploaded the CAD file, allowing your office to load it into your exocad software and make design modifications as needed.

This may be possible due to:
1. Potentially, all the MUA were not fully torqued and came loose since the Photogrammetry scan.
2. One or more of the Scanflags weren’t quite fully seated and thus, the fit is off; sometimes tissue can prevent it to fully seat. Therefore, make sure you verify it’s seated with an explorer/visually or X-ray if the Scanflag margin is very sub-gingival.
3. Bad print. A new Photogrammetry scan can almost certainly tell us what was wrong by comparing the two.
4. Divergence of MUA is greater than 30 degrees, leading to a bad path of insertion.
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